Waste Tire Comprehensive Utilization System Service

Customization:	Available
Certification:	ISO, CE
Trademark:	Vary

Equipment Highlights

Features of Waste Tire Comprehensive Utilization System

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Nationally Authoritative Certification, Technologically Leading The core pyrolysis equipment's technological achievements have been appraised as leading. The system is listed in the National Industrial Resource Comprehensive Utilization Catalogue and has passed CE certification.

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Globally Market-Validated, Large-Scale Application Over 100 sets of equipment have been sold globally, assisting in the disposal of over 2.7 million tons of solid waste worldwide annually. Its reliability has been proven through long-term operation.

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Full-Component Resource Recovery Waste tires are 100% converted into pyrolysis oil, recycled carbon black, high-strength steel wires, and combustible gas. No secondary waste is generated, achieving a high-value transformation.

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Modular Customization Offers a process combination ranging from "front-end fine crushing" to "back-end continuous pyrolysis," providing end-to-end turnkey services tailored to feedstock characteristics.

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Closed-Loop Industrial Symbiosis Builds a closed-loop ecosystem of "tires - recycling - recycled raw materials - energy." Output products flow directly back into the industrial supply chain.

Equipment Overview

A comprehensive waste tire disposal solution for the global challenge of "black pollution." The system covers the entire process from automated collection and volume reduction to physical fine crushing and high-value pyrolysis conversion, aiming for 100% resource recovery.

Equipment Composition

The system adopts a dual-stage process logic of "physical pre-treatment + chemical deep conversion":

Waste Tire Recycled Rubber Powder Production Equipment

Waste Tire Pyrolysis Resource Recovery Equipment

Resource Products

Product Name	Yield Rate	Product Destination
Steel Wires	10%-15%	Steelmaking raw material; processed into steel wire cut shot for metal surface treatment and rust removal.
Pyrolysis Gas	10%-12%	Heat energy for the pyrolysis system; gas power generation.
Pyrolysis Oil	40%-45%	Refinery feedstock; industrial fuel oil; diesel fuel; premium raw material for Sustainable Aviation Fuel.
Pyrolysis Carbon	35%-40%	Industrial material enhancer, fuel additive, pigment for coatings and inks.

Typical Case

30,000 Tons/Year Waste Tire Continuous Pyrolysis Project

This project innovatively integrates three production lines: waste tire recycled rubber powder preparation, large-scale continuous pyrolysis, and carbon black deep processing. It establishes a benchmark for full-component, high-value utilization of waste tires.

Production & Quality Control

Frequently Asked Questions

What is the market competitiveness of the produced pyrolysis products?

The system produces high-value outputs. Pyrolysis Oil (40-45% yield) is a premium industrial fuel and raw material for Sustainable Aviation Fuel. Pyrolysis Carbon (35-40% yield) meets industrial-grade standards for rubber reinforcement and pigments due to uniform heating in our continuous process.

How are emissions managed during the pyrolysis process?

Environmental safety is central. Combustible gases are purified through multi-stage dust removal, desulfurization, and denitrification before being reused to heat the reactor. This achieves energy closure and emissions that exceed standard environmental requirements.

Can the system handle different types of waste tires?

Yes, the system is versatile and can process a wide range of waste tires, including passenger car tires, truck tires, and large OTR (Off-The-Road) tires, through its modular pre-treatment units.

Is the operation of the equipment fully automated?

The system features a high degree of automation with an integrated control system, ensuring continuous feed and discharge, real-time monitoring of temperature and pressure, and enhanced operational safety.

What is the conversion efficiency of the system?

The system achieves 100% resource recovery. No secondary solid waste is generated, as all components—oil, gas, carbon black, and steel—are recovered as valuable industrial raw materials or energy.

Does the equipment comply with international safety standards?

Yes, the equipment is CE certified and complies with international environmental access standards, making it suitable for global deployment in various industrial sectors.