Marya Accurate/Reliable Vial Filling System for Cosmetic and Oral Liquid Production

Customization: Available
After-sales Service: Engineers Available to Service Machinery Overseas, Free Spare Parts, Online Support,video Technical Support
Certification: CE, FDA, GMP, ISO

Product Description

Product Overview
Condition
New
Customized
Available
Filling Principle
Peristaltic Pump Filling
Machine Type
Vial Filling Machine
Main Material
Glass, Stainless Steel 316L/304
Voltage
380V
Warranty
1 Year
Precision
High Precision (1%)
Application
Chemical, Medical, Food
Machine Power
1.8kw
Filling Volume
1-20ml
No. of Filling Heads
2-20
Isolation Protection
Open-Rabs
Production Capacity
5000 pieces/Year
Detailed Description
Vial Filling System

Introduction:
The vial filling production line is a high-efficient, accurate, and safe filling solution widely used in pharmaceutical, biotechnology, food, and cosmetics fields. With mature technology and widespread application, it has passed long-term market testing and is highly recognized by the industry.

Equipment Detail 1
Equipment Detail 2
Why Choose This System?
  • Complete Line: Consists of a vertical ultrasonic bottle washing machine, sterilization tunnel oven, vial filling and stoppering machine, and capping machine.
  • High Automation: Automatically completes loading, washing, drying, filling, stoppering, and capping with minimal manual intervention.
  • Compatibility: Applicable for 2ml to 100ml vials by replacing simple change parts.
  • Regulatory Compliance: Designed according to EUGMP, FDA, and cGMP standards. Parts in contact with products are made of 316L stainless steel.
  • Safety: Audit tracking system with 4-level user access management.
Process Stability
I. Ultrasonic Vertical Bottle Washing Machine
Washing Machine

Adopted for cleaning vials, oral liquid bottles, and ampoules. Uses ultrasonic cleaning combined with alternate filtered water and air spraying.

Capacity≥6000 pcs/h (10ml vials)
WFI consumptionAbout 0.5-0.7m³/h
Vial breakage rate<0.05%
Washing detail
Washing detail 2
II. Hot Air Circulation Sterilization Tunnel Oven
Oven

Uses hot air laminar flow to sterilize vials at high temperatures (up to 350°C). Efficient, energy-saving, and equipped with HEPA filters.

Sterilization temperature280ºC-350ºC, adjustable
Vial breakage rate<0.01%
Outlet temperature≤ Room Temperature + 15ºC
III. Vial Filling and Stoppering Machine
Filling Machine

Core equipment featuring high-precision servo control. Includes O-rabs system, Class A laminar flow, and high filling accuracy pumps.

Capacity≥7200pcs/h (2ml vials)
Filling Error≤±1% (>2ml)
Stoppering rate≥99.9%
IV. Capping Machine
Capping Machine

Final sealing process using rotary tracking capping. Features "no bottle no capping" and "no stopper no capping" sensors.

Capping qualified rate≥99.9%
Vial breakage rate<0.05%
Workshop & Quality Control
Workshop
Certifications & Projects
Certificate
Project Case
Packaging & Logistics
Packaging
Shipping
Frequently Asked Questions
Q1: What sizes of vials can this production line handle? A: The system is highly compatible and can handle vials ranging from 2ml to 100ml by replacing specific change parts.
Q2: What is the filling accuracy of the machine? A: For filling volumes over 2ml, the error is ≤±1%. For volumes between 1ml-2ml, it is ≤±1.5%.
Q3: Does the equipment comply with international pharmaceutical standards? A: Yes, the design refers to international standards including EUGMP, FDA, and cGMP regulations.
Q4: What materials are used for the parts that touch the medicine? A: All parts in contact with products are made of stainless steel 316L or medical-grade silica gel to prevent contamination.
Q5: Is the sterilization oven energy efficient? A: Yes, the oven uses a hot air circulation heating mode which ensures uniform internal temperature while being highly efficient and energy-saving.
Q6: What happens if there is a "no bottle" situation during filling? A: The machine is equipped with sensors for "no bottle no filling" and "no bottle no capping" to ensure zero waste and maintain production stability.

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