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This automatic batching and conveying system is specially designed for the production of high-viscosity adhesives, sealants, and related chemical products. It integrates powder feeding, liquid metering, mixing, deaeration, and slurry conveying into one fully automated line. The system ensures precise ingredient control, consistent product quality, and efficient production.
The core mixer adopts a dual planetary mixing mechanism with two spiral paddles and two high-speed dispersion discs, capable of handling viscosities up to 100,000 mPa·s. Vacuum operation removes bubbles, while the jacketed mixing barrel allows precise temperature control via circulating water.
This system is ideal for the production of:
| Parameter | Value |
|---|---|
| Total System Power | ~102.2 kW |
| Power Supply | AC380V 50Hz 3-phase |
| Vacuum | ≤ -0.096 MPa |
| Mixer Working Volume | 300-500L |
| Mixing Paddle Speed | 5-44 rpm (VFD) |
| Dispersion Speed | 50-1480 rpm (VFD) |
| Main Motor Power | 45 kW |
| Temperature Accuracy | ±2°C |
| Noise Level | ≤75 dB |
| Component | Description |
|---|---|
| Powder Feeding | Manual bag dumping station with dust collector and vacuum feeder. |
| Liquid Conveying | 1000L storage tank with magnetic pump and floor scale. |
| Dual Planetary Mixer | 500L gantry-type with hydraulic lift and dispersion discs. |
| Press Feeder | Hydraulic press with force up to 120T for high viscosity discharge. |
| Control System | Siemens PLC (S7-1200/1500) with recipe management. |
Yes, the system is designed with corrosion-resistant materials (SUS304/316, PTFE seals) and can be configured for various formulations.
The dual planetary mixer effectively handles materials up to 100,000 mPa·s. Higher viscosity options are available via reinforced motor configurations.
The mixer features polished surfaces with no dead corners. The mixing barrel is detachable for easy access, and CIP (clean-in-place) options are available.
Yes, explosion-proof motors and electrical components can be provided for flammable solvent applications based on specific requirements.
We provide a 12-month warranty from final acceptance, 24/7 remote technical support, and long-term spare parts availability.
The modular design allows for adding more mixers, storage tanks, or automation interfaces to increase capacity as your production grows.
