Green Sand Dual-Disc Cooling System with Customized Factory Solutions and Services

Customization: Available
Type: Clay Wet Sand
Casting Method: Thermal Gravity Casting

Product Description

📋 Basic Info.
Model NO.
S83
Sand Core Type
Clay Sand Core
Application
Machinery Parts
Machining
M/C Machining
Material
Steel
Surface Treatment
Spray-Paint
Surface Roughness
Ra0.05
Standard
AISI
Certification
CE, ISO 9001:2000
Service
Turnkey Service
Origin
China
HS Code
8474809090
⚙ Product Parameters
Model Efficiency (m³/H) Turning radius (mm) Motor power (Kw) Motor speed (R/min) Fan power (Kw) Air volume (m³/H)
S83404070018.59707.55730
S838080800309801510850
S83120120900459801512780
S8316016011507514902217463
📷 Detailed Photos
Sand Cooling System Detail 1
Sand Cooling System Detail 2
Sand Cooling System Detail 3
📄 Product Description

Introducing the magnificent Customizable Sand Cooler Multi-Cooler, a masterpiece of modern engineering that seamlessly blends groundbreaking innovations with unmatched technical expertise. Designed to revolutionize the cooling of aged green sand, this state-of-the-art apparatus expertly moderates temperature, humidity, and sand composition, ensuring a cooling process that is both seamless and flawless.

Key Innovation: By harnessing the power of a high-pressure fan, the system elevates sand to a dynamic boiling state, propelling cooling efficiency to unprecedented levels. Outfitted with automated controls for temperature, humidification, and water management, this solution sets new benchmarks in foundry technology.

The machine exemplifies adaptability with dual discharging options, offering both linear and vertical types to accommodate various installation needs. Customers can specify the unloading direction—left or right—at the time of ordering to optimize operational convenience.

Sand Treatment Solution
Cooling Analysis
Boiling State Heat Exchange: High-pressure centrifugal fans (8000-25000m³/h) maintain a suspended boiling state, expanding the contact interface for phenomenal cooling efficiency.
Coordinated Temperature/Humidity: Dual-fluid nozzle system maintaining humidity at 2.5±0.3% and cooling sand uniformly to ≤35ºC.
Energy Savings: Integrated heat pipe recovery systems and variable frequency motors reduce power consumption by up to 35%.
🎖 Certifications
Certification 1
Certification 2
🏭 Factory Panorama
Factory Overview
Production Facility
❓ Frequently Asked Questions
➢ What is the primary function of the Sand Cooler?
It is designed to cool aged green sand by moderating temperature and humidity through a boiling state heat exchange process, ensuring stable sand composition for recycling.
➢ How does the boiling state technology work?
A high-pressure centrifugal fan elevates the sand layer into a suspended state (300-600mm), which vastly increases the contact area between sand particles and cooling air for maximum efficiency.
➢ Can the equipment be customized for different factory layouts?
Yes, we offer both linear and vertical configurations. Additionally, the unloading doors can be customized for left or right discharge based on your installation requirements.
➢ What are the energy-saving benefits?
The system utilizes variable frequency fans and waste heat recovery, reducing power consumption to ≤1.2kW·h per ton of sand, which is approximately 35% more efficient than traditional models.
➢ How is humidity precisely controlled?
We use a dual-fluid nozzle system that combines compressed air and atomized water, guided by real-time infrared thermal imaging to maintain humidity at 2.5±0.3%.
➢ What kind of maintenance is required?
The unit features a quick-detachable hood design allowing replacement in under 3 minutes, along with observation windows and platforms that comply with OSHA standards for easy maintenance.

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